Failure Investigation of Products and Components in Metal Forming Industry: Root Cause Analysis and Process-Based Approach, Journal of Failure Analysis and Prevention, 20 (2020), 106-114
Sofia Papadopoulou, Athanasios Vazdirvanidis, Anagnostis Toulfatzis, Andreas Rikos, George Pantazopoulos
Abstract
Fatigue fracture, occurring in selected industrial manufactured products and components during
production, testing or service conditions, is a typical failure mode. Primarily, the main qualitative and
phenomenological aspects and features of failure modes are presented for industrial components (tracktype chain blocks and steel rebars), based on case history approach, and correlated with the prevailed
operating loading conditions. These characteristics are mainly recorded for the identification of the
emergent failure mechanism(s). The second part of the paper includes the presentation of selected
methodological techniques which are briefly summarized and discussed. The aim is to provide a wider
perspective of failure prevention, using the process and systems approach principles, which broaden the
scope of the organization capability to address and minimize the risks and capitalize the opportunities,
assisting to quality and business improvement.